Pioneering FFFmetal Filament 3D Printing by The Virtual Foundry

This technology was invented in the founders basement. It grew out of a series of hobbies that coalesced into a patented invention that’s now the foundation of this entire segment of the metal 3d printing industry. As of 2023, #FFFmetal is the fastest growing segment of Metal 3D Printing.

The Virtual Foundry is a company that specializes in FFF metal 3D printing. They offer a variety of metal filaments that can be used with common FFF/FDM 3D printers. The filaments are made from a combination of metal powder and a thermoplastic binder. When the filament is printed, the thermoplastic binder melts and flows, leaving behind a porous metal structure. The structure is then sintered in a furnace to remove the binder and fuse the metal particles together.

The Virtual Foundry’s FFF metal 3D printing process offers a number of advantages over traditional metal manufacturing methods. It is more cost-effective, faster, and allows for greater design freedom. The process is also relatively easy to learn and use, making it a good option for hobbyists and small businesses.

Here are some of the benefits of using The Virtual Foundry’s FFF metal 3D printing process:

• Cost-effective: The Virtual Foundry’s FFF metal 3D printing process is more cost-effective than traditional metal manufacturing methods. This is because it eliminates the need for tooling and other expensive equipment.
• Faster: The Virtual Foundry’s FFF metal 3D printing process is faster than traditional metal manufacturing methods. This is because it does not require the same amount of time for cooling and post-processing.
• Greater design freedom: The Virtual Foundry’s FFF metal 3D printing process allows for greater design freedom than traditional metal manufacturing methods. This is because it can be used to create complex parts with intricate features that would be difficult or impossible to manufacture using traditional methods.

If you are looking for a cost-effective, fast, and versatile way to manufacture metal parts, then The Virtual Foundry’s FFF metal 3D printing process is a good option to consider.

Here are some of the applications of FFF metal 3D printing:

• Prototyping: FFF metal 3D printing is a great way to create prototypes of metal parts. This can be useful for testing designs, for getting feedback from customers, and for manufacturing small quantities of parts.
• Tooling: FFF metal 3D printing can be used to create tooling for traditional metal manufacturing processes. This can be used to create molds and dies for casting and forging, as well as fixtures and gauges for machining.
• Direct manufacturing: FFF metal 3D printing can be used to manufacture metal parts directly. This can be useful for creating small quantities of parts, for parts that are difficult or expensive to manufacture using traditional methods, and for parts that require complex geometries.

Overall, FFF metal 3D printing is a versatile process with a wide range of applications. It is a good option to consider for prototyping, tooling, and direct manufacturing of metal parts.

For more information please reach out to TVF at info@thevirtualfoundry.com or give us a call at +1 (608) 509-7146

You can also go directly to our store at https://shop.thevirtualfoundry.com