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Investigation of the manufacturability of a copper coil for use in space components by means of the fused filament fabrication process

by Tanya Fosdal | Oct 15, 2022 | research papers

Investigation of the manufacturability of a copper coil for use in space components by means of the fused filament fabrication processDownload
Investigation of the manufacturability of a copper coil for use in space components by means of the fused filament fabrication processDownload

Paper published to Springer Nature Link 15 October 2022 https://link.springer.com/article/10.1007/s12567-022-00475-8

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Understanding Fused Filament Fabrication (FFF)

Fused Filament Fabrication (FFF) is a popular 3D printing technology that utilizes thermoplastic materials to create complex structures layer by layer. This process involves melting a filament and extruding it through a nozzle, allowing for precise control over the design and functionality of the printed object.

FFF is widely used in various industries due to its versatility and cost-effectiveness. For instance, it allows for the rapid prototyping of components in aerospace, automotive, and medical sectors. The ability to print with materials like ABS, PLA, and even metal-infused filaments makes FFF an attractive option for manufacturers looking to innovate and reduce production times.

Applications of Copper Coils in Space Technology

Copper coils play a crucial role in space technology, particularly in the development of components that require efficient thermal management and electrical conductivity. These coils are commonly used in satellites, spacecraft, and other space-bound equipment, where reliability and performance are paramount.

For example, copper coils are essential in the construction of electromagnetic devices and thermal control systems. Their ability to conduct heat and electricity effectively makes them ideal for managing the challenging conditions of outer space. The research on manufacturability of copper coils through FFF highlights the potential for creating lightweight and robust components tailored for space applications.

Research Methodology for Copper Coil Fabrication

The research paper explores the methodologies employed in fabricating copper coils using Fused Filament Fabrication. It outlines the experimental setup, parameters optimized during the printing process, and the evaluation criteria for assessing the quality and performance of the printed coils.

Key factors such as temperature control, layer adhesion, and material properties are meticulously analyzed to ensure successful manufacturability. This rigorous approach not only validates the feasibility of using FFF for metal components but also sets a precedent for future studies in advanced manufacturing techniques.

Future Trends in Metal 3D Printing

The field of metal 3D printing is rapidly evolving, with ongoing research and technological advancements paving the way for new applications and processes. As industries seek to adopt more efficient manufacturing methods, metal 3D printing is positioned to become a cornerstone of production in sectors like aerospace, automotive, and healthcare.

Emerging trends include the development of new metal alloys specifically designed for 3D printing, enhanced printing technologies that improve speed and accuracy, and increased integration of artificial intelligence in the design and manufacturing processes. These innovations promise to further democratize metal 3D printing, making it accessible to a broader range of users and applications.